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Flip-Chip Bonding The flip-chip connection is one of the termination methods with microbump arrays.The technology consumes a very small space for the package because all of the connections are conducted under the IC chips, as shown in Fig. 64.10. Arrayed gold bumps make reliable metal-to-metal connections with the tin- or gold-plated pad on the other devices through the combined process of the pressure and heat with ultrasound vibration. The process can provide smaller-pitch connections than 200 micron for large pin counts. Flip-chip mounting of bare IC chips is becoming more common in the memory devices of the portable electronics. The same technologies as used in rigid circuit boards are available for flexible circuits. Adhesiveless copper-clad laminate should be used when high-temperature processes are applied. Cast-type or lamination-type adhesiveless laminates could provide high-reliability because of high bond strength. Applying underfill materials between the bare chip and the flexible substrate is recommended for higher reliability.

Anisotropic Conductive Material (ACM) The connection of flexible circuits with anisotropic conductive materials is not new idea. An organic adhesive material that has conductive particles becomes conductive only in the z direction when sandwiched between a flexible circuit and the other device under a pressure

We can extend this to more indices, but we won t worry about that for the time being. Often, the notation is extended to include multiple tensors. For instance, V(a Wb) = 1 (Va Wb + Wb Va ) 2

(see Fig. 64.11). The connection technology was widely applied for the simple displays of low-cost products such as calculators and clocks. Usually the conductors of the flexible circuits are built by screen printing of the carbon paste or silver paste, so the connection can be applied only for pitches larger than 1 mm with small currents. Newly developed anisotropic conductive resins have generated several new termination technologies for Flexible Substrate Copper pads with high-density flexible circuits. Film-type and paste-type Au (Sn) plating anisotropic materials are developed with suitable appliFIGURE 64.11 ACF (M) connection on HDI flex 30 micron cators. The film-type material, called anisotropic conducpitch. tive film (ACF), has been widely used for the mounting of driver IC chips on the flexible substrate and connections between the flexible substrates and the glass substrates of the LCD devices. The latest material has 30 mm pitch connections in one direction for the IC chips on the gold-plated pads of the flexible circuits. Examples of the basic properties are provided in Table 64.5 The connections have relatively high resistance with a high noise level.The low-heat resistance resulting from the organic matrix of the anisotropic conductive materials is another barrier to apply as a reliable termination under sever operating temperatures.

Manage your time. Team presentations take more time and practice than individual speeches. They require more initial coordination with clear assignments to avoid lost time due to confusion of roles or purpose. Arrive for meetings on time, use e-mail and Web meetings to keep everyone upto-date, and don t procrastinate. Begin immediately. For high-stakes team presentations, create a communication plan, a simple form to document communication responsibilities and schedules. Allow for just a little more time than you think you ll need. Have a backup. Things will go wrong. If you prepare well enough, no one will know when the pieces don t come together as planned. Have a person prepared to stand in for each speaker, just in case. The backup has to be comfortable with not only the words but also the appropriate style to get the message across.

TABLE 64.5 Basic Properties of the ACF Connection (Source: Sony Chemical) Grade Applications Min. pitch Thickness Matrix Particle size Surface treatment Process temp. Process time Repair CP9631SB FOG, TCP 70 microns 25 microns Epoxy 5 micron Gold plating 170 degree C 15 sec. Possible CP9221FS FOG, COF 50 microns 20 microns Epoxy 5 micron Gold plating 190 degree C 10 sec. Good CP7652K FOB, TCP 200 microns 45 micron Epoxy 6 micron Gold plating 170 degree C 20 sec. Possible