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6 Wet Processes for the Flexible Materials The conveyer systems of the wet processes designed for rigid circuit boards do not work properly for thin flexible materials They can t make a high process yield generating a lot of wrinkles or scratches, even though the flexible sheet is fixed on a leader board or carrier frame Appropriated conveyer system should be introduced for the volume production lines of the thin flexible circuits Several new ideas have been introduced to convey the thin flexible materials in the wet manufacturing processes Large diameter conveyer rings with smooth surface have been employed to reduce the scratches on the soft thin copper foil surface Smaller ring pitches, for both line direction and transverse direction, results in an overlapped conveyer system, which avoids the drop down between the rings and winding of the thin materials on conveyer rolls.

Strings and thin bars between the conveyer rings are not recommended to use These devices make small scratches on the soft thin copper surface, as shown in Fig 6312..

FIGURE 63.12 Special wheel conveyor system for thin, flexible materials showing high density and smooth wheels. (Source: Camellia.)

It looks like a conflict to have a stable conveyor and an effective spray of the liquids, therefore synchronized spray array with mild pressure are required to optimize the condition. A high spray pressure makes fluttering and partial distortion for the thin materials especially after etching. Standard wet processing machines are designed to process both single side and double side circuits. Well-controlled soft rubber rolls are recommended for the conveyers of the RTR wet manufacturing process to avoid damage to the circuit surface.

these parts of the overall process In addition, we have introduced discussions on embedded components and conformal coatings, both important issues in many applications of the technology This edition addresses these new elements of the printed circuit processes, both revolutionary and evolutionary, while still maintaining its foundation on the basics of the technology No matter how sophisticated the leading edge of the technology becomes, at the core of all printed circuits is the plated-through hole in its various forms This remains one of the most important technical achievements of the twentieth century Although based on the platedthrough hole, printed circuits technology has evolved over the years to be more reliable, efficient, and reproducible, but the process described in the first edition of this book is still recognizable in the sixth.

As a result, those new to the technology will still find introductory information, while experienced practitioners will find industry standard methods and best practices to help them with the most recent developments As the industry has grown, it has become more specialized This has created the need to standardize documentation and communication techniques as well as to understand the specific capabilities of all suppliers in the overall value delivery chain The result is that process capabilities and limitations at each step must be known, the board must be designed with these clearly in mind, and consistent acceptability criteria must be agreed to in advance, before the responsibility for the board passes from designer to fabricator to assembler to end user.

Parliamentary procedure is the formal structure of rules that organizations use to operate and conduct their business. The guidelines are outlined in Robert s Rules of Order Newly Revised.

This has created a community of people who have not been intimately involved in printed circuit issues before, and who now find a working knowledge of printed circuits critical for performance in their jobs This book provides information for these people as well They not only will find the basic information useful in understanding the issues, but also find specific guidelines on the development and management of the value chain for the success of all Although the industry s preferred term for the subject of this book is printed wiring or etched wiring, the term printed circuits has passed into the world s languages as representing the process and products described As a result, we will use the terms interchangeably.

The impact of all these changes in the printed circuit technology is reflected in this book, as over 75 percent of the chapters are either revised or new to this edition That means that this sixth edition contains the most new information since the first edition The continuing cooperation and support of the leadership and staff of the IPC-Association Connecting Electronic Industries (IPC) are acknowledged, not just for this edition, but for all the previous editions IPC, under the leadership of Ray Pritchard, now retired, and Dieter Bergman, celebrated its 50th anniversary in 2007, and it would be impossible to overemphasize the contribution it has made, not just to the electronics industry but to a world that increasingly relies on electronic products Special appreciation goes to Jack Crawford for the help in identifying and providing IPC material critical for the preparation of this edition.

Finally, I want to acknowledge and thank the authors, who have given so liberally of their time and skill in preparing the chapters for this book They have made a great contribution to the literature and to the industry Clyde F Coombs, Jr Editor-in-Chief.